Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

MEM18019 Mapping and Delivery Guide
Maintain pneumatic systems

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency MEM18019 - Maintain pneumatic systems
Description
Employability Skills
Learning Outcomes and Application This unit of competency defines the skills and knowledge required to undertake preventive maintenance checks/adjustments on pneumatic systems, and fault-find, replace, repair or overhaul and recommission pneumatic systems.It applies to pneumatic systems in industrial and mobile plant and equipment used in manufacturing, agricultural, forestry, mining and transport industries.No licensing, legislative or certification requirements apply to this unit at the time of publication.Band: BUnit Weight: 4
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Maintenance and diagnostics
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Determine job requirements
  • Follow standard operating procedures (SOPs)
       
Element: Comply with work health and safety (WHS) requirements at all times
       
Element: Use appropriate personal protective equipment (PPE) in accordance with SOPs
       
Element: Identify job requirements from specifications, drawings, job sheets or work instructions
       
Element: Undertake preventative maintenance checks/adjustments on pneumatic systems
  • Identify system components, assemblies or sub-assemblies and prepare for inspection/preventative maintenance
       
Element: Carry out visual inspection and testing with appropriate test equipment according to fluid power principles, procedures and safety requirements
       
Element: Perform scheduled preventative maintenance tasks, including obvious repairs and adjustments, according to manufacturers' specification using fluid power techniques/practices
       
Element: Undertake fault-finding on pneumatic systems
  • Identify designated pneumatic system components and carry out visual inspection of the system for the collection of fault-finding data
       
Element: Consult system operator and collect additional data, where appropriate
       
Element: Check maintenance reports and preventative maintenance schedules and review for additional fault-finding data
       
Element: Undertake checks and tests
       
Element: Identify and verify faults and malfunctions
       
Element: Document or report faults and malfunctions to designated personnel using appropriate procedures
       
Element: Repair and/or overhaul pneumatic power system
  • Isolate system or sub-assembly and discharge residue pressure safely in accordance with prescribed procedures or check for correct isolation
       
Element: Tag isolated system or sub-assembly according to SOPs
       
Element: Remove component or sub-assembly from system
       
Element: Dismantle components or sub-assemblies, examine and verify for replacement, repair or overhaul
       
Element: Select replacement items from appropriate sources
       
Element: Refit component or sub-assembly items to equipment and test for compliance against specifications
       
Element: Recommission pneumatic system
  • Re-commission system or sub-assembly according to prescribed procedures and specifications
       
Element: Verify correct operation of the system using fluid power principles and system application techniques
       
Element: Instigate appropriate follow-up procedures
       
Element: Update maintenance records/service reports
       

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Pneumatic systems include one (1) or more of the following:

pneumatic assemblies/sub-assemblies

stationary/mobile equipment

pneumatic power tools

Test equipment includes one (1) or more of the following:

leak testers

escape rate gauges

hand held pressure testers

other appropriate equipment

Rectify includes one (1) or more of the following:

replacement

repair and/or reuse of components

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Follow standard operating procedures (SOPs) 
 
 
 
Identify system components, assemblies or sub-assemblies and prepare for inspection/preventative maintenance 
 
 
Identify designated pneumatic system components and carry out visual inspection of the system for the collection of fault-finding data 
 
 
 
 
 
Isolate system or sub-assembly and discharge residue pressure safely in accordance with prescribed procedures or check for correct isolation 
 
 
 
 
 
Re-commission system or sub-assembly according to prescribed procedures and specifications 
 
 
 

Forms

Assessment Cover Sheet

MEM18019 - Maintain pneumatic systems
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

MEM18019 - Maintain pneumatic systems

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: